
Page 12 of 38 / IM 985-2
Cleaning & Flushing Water System
CAUTION
Prior to rst operation of any unit, the water circulating system
must be cleaned and ushed of all construction dirt and debris.
If the unit is provided with water shutoff valves, either electric
or pressure operated, the supply and return run outs must be
connected together at each unit location. This will prevent the
introduction of dirt into the water circulating system. Additionally,
pressure operated valves only open when the compressor is
operating.
1. Priortorstoperationofanyunit,thewatercirculating
systemmustbecleanedandushedofallconstructiondirt
anddebris.
If the units are equipped with water shutoff valves, either
electric or pressure operated, the supply and return run
outsmustbeconnectedtogetherateachunitlocation.
This will prevent the introduction of dirt into the unit. See
Figure 9.
Figure 9: Connections for flushing system piping
Return Runout
Supply Runout
Mains
Flexible Hose
Runouts Initially
Connected Together
2. Fillthesystematthecitywatermakeupconnectionwith
allairventsopen.Afterlling,closeallairvents.
The contractor should start main circulator with the
pressurereducingvalveopen.Checkventsinsequenceto
bleedoffanytrappedair,ensuringcirculationthroughall
components of the system.
Powertotheheatrejectorunitshouldbeoff,andthe
supplementary heat control set at 80°F (27°C).
Whilecirculatingwater,thecontractorshouldcheckand
repairanyleaksintheunitandsurroundingpiping.Drains
atthelowestpoint(s)inthesystemshouldbeopenedfor
initialushandblow-down,makingsurecitywaterll
valvesaresettomakeupwateratthesamerate.Check
thepressuregaugeatpumpsuctionandmanuallyadjust
themakeuptoholdthesamepositivesteadypressureboth
beforeandafteropeningthedrainvalves.Flushshould
continue for at least two hours or longer until the drain
water is clean and clear.
3. Shut off supplemental heater and circulator pump and
open all drains and vents to completely drain down
the system. Short circuited supply and return run outs
shouldnowbeconnectedtotheunitsupplyandreturn
connections.Donotusesealersattheswivelare
connections of hoses.
4. Flush system with water for 2 hours or longer until water
is clean.
5. Rellthesystemwithcleanwater.Testthewaterusing
litmus paper for acidity, and treat as required to leave
thewaterslightlyalkaline(pH7.5to8.5).Thespecied
percentageofantifreezemayalsobeaddedatthistime.
UsecommercialgradeantifreezedesignedforHVAC
systemsonly.Donotuseautomotivegradeantifreeze(See
Table2onpage11forAntifreezeCorrectionFactors).
Oncethesystemhasbeenlledwithcleanwaterand
antifreeze(ifused),precautionsshouldbetakentoprotect
the system from dirty water conditions.
NOTICE
It is McQuay International’s policy not to make recommenda-
tions on water treatment. It is the responsibility of the user to
check that the water supply to the units is free of contaminants
or corrosive agents, chemicals or minerals. The general con-
tractor or owner should contact a local water treatment com-
pany regarding water treatment. A fouled closed loop water
system will lead to premature component failure.
Note: Contact a local water treatment company to conrm
water clarity prior to unit operation.
Dirty water will result in system wide degradation
ofperformanceandsolidsmayclogsystem-wide
valves,strainers,owregulators,etc.Additionally,the
heatexchangermaybecomecloggedwhichreduces
compressor service life or causes premature failure.
6. Set the loop water controller heat add setpoint to 70°F
(21°C)andtheheatrejectionsetpointto85°F(29°C).
Supply power to all motors and start the circulating
pumps.Afterfullowhasbeenestablishedthroughall
componentsincludingtheheatrejector(regardlessof
season) and the vented air and loop temperatures have
beenstabilized,eachoftheunitswillbereadyforcheck,
testandstart-up,airbalancing,andwaterbalancing.
CAUTION
Units must be checked for water leaks upon initial water system
start-up. Water leaks may be a result of mishandling or damage
during shipping. Failure by the installing contractor to check for
leaks upon start-up of the water system could result in property
damage.
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